Catalytic Converter & Custom Exhaust

PERFORMANCE EXHAUST SPECIALISTS 

Whether you want something a little more aggressive than your stock system or an all-out custom sound that matches your personality, we’ve got you covered. 

The exhaust pros at Nav Auto1, we specialize in high-performance as well as aftermarket exhaust systems. Whether you need an exhaust system repair service or a full, customized, dual exhaust system. At the Nav Auto1, we have the experience as well as the ability to ensure your car achieves peak performance. We are a provider of Flow master, Borla, Magna flow, Dynamex. MBRP, Ansa, Flo-Pro and a lot more exhaust industry leaders. 

Most stock vehicles are originally fitted with limiting, small-diameter exhaust systems that were developed to keep exhaust noise to a minimum. Let us help increase your vehicles’ exhaust flow with a high-performance exhaust system from Empire Auto Spa. Experience gains horsepower and torque while generating that legendary performance rumble you just can’t get from a stock vehicle. 

COLD AIR INTAKE SYSTEMS 

Add more oxygen to the fire and you get a stronger fire! A new Cold Air Intake from Empire Auto Spa will certainly provide even more oxygen rich cold air to the engine than your OEM intake. This develops a stronger, more effective explosion in your engine’s combustion chamber raising horsepower as well as torque. We provide cold air intake from brands like; BBK, Air raid K&N, Banks Power, Volant Efficiency AEM as well as many more. 

CAT-BACK EXHAUST SYSTEMS 

We can craft an exhaust system for your exacting specs. We provide a huge variety of options from the leaders in aftermarket exhaust. Every one of these exhaust systems are developed to improve the sound all while decreasing backpressure, as well as producing more torque and everybody is favorite…. horsepower. 

At Nav Auto1, our exhaust professionals have more than 10 years of combined experience setting up custom-made exhaust systems on classic muscle cars, show cars, exotics, off-road trucks, SUVs. We understand the value of blending performance with today’s emissions policies. From the cylindrical tube head flange to the exhaust tips, Nav Auto1, has you covered with the best price and the best selection. 

What Is a Catalytic Converter? 

Essential for Emissions. Crucial for Performance. 

A catalytic converter (often referred to as a CAT) is a critical component in your vehicle’s exhaust emissions system. Its job is to reduce harmful pollutants in exhaust gases before they’re released into the atmosphere. 

Its Purpose: 

A catalytic converter transforms toxic gases such as: 

  • Hydrocarbons (HC) 
  • Carbon Monoxide (CO) 
  • Nitrogen Oxides (NOx) 
  • …into safer substances like: 
  • Carbon Dioxide (CO₂) 
  • Nitrogen (N₂) 
  • Water Vapor (H₂O) 

This chemical process is called catalysis. 

 

How Does a Catalytic Converter Work? 

Though it may resemble a muffler from the outside, the catalytic converter is a highly engineered component made with precious metals like: 

  • Platinum 
  • Palladium 
  • Rhodium 
  • Along with aluminum oxide and cerium oxide 

Inside, it contains a honeycomb structure coated with these materials, which facilitate chemical reactions at high temperatures (400°C / 750°F and above). Here’s how it works: 

  1. Reduction Reaction – Converts NOx into nitrogen and oxygen 
  1. Oxidation Reaction – Converts CO into CO₂, and HC into CO₂ + water 

The result? Cleaner emissions that meet environmental standards and help reduce smog and pollution. 

 

How Long Does It Last? 

Most catalytic converters are built to last around 100,000 miles or 10+ years, provided the engine is properly maintained. 

However, several conditions can significantly reduce its lifespan, such as: 

  • Running a rich fuel mixture (too much fuel, not enough air) 
  • Failing spark plugs or ignition coils 
  • Excessive unburned fuel entering the exhaust 

Unburned fuel can overheat the CAT, potentially melting the internal structure and leading to failure. 

 

Symptoms of a Failing Catalytic Converter 

A bad catalytic converter can be tricky to diagnose, as symptoms often mimic other engine issues. Common signs include: 

  • Check Engine Light (CEL) 
  • Engine hesitation or reduced power 
  • Decreased fuel economy 
  • Unusual exhaust smells (like sulfur or “rotten eggs”) 
  • Failed emissions tests 
  • Excess heat from under the vehicle 

In some cases, a catalytic converter cleaner might help restore function temporarily, but most clogged or damaged units will need replacement. 

 

Need Help? Nav Auto1 Has You Covered 

If you’re noticing any of the signs above or just want a thorough inspection, the ASE-certified pros at Nav Auto1 can diagnose catalytic converter issues and recommend the right fix—whether it’s a cleaning, OEM replacement, or a high-flow performance CAT for your custom exhaust setup. 

Call us today or schedule an appointment online. We’ll make sure your vehicle stays clean, compliant, and running at its best. 

6 Symptoms of a Bad Catalytic Converter 

Knowing the Signs Before It Becomes a Bigger Problem 

The catalytic converter plays a vital role in your vehicle’s emissions system by reducing harmful gases. When it starts to fail, it can affect engine performance, fuel efficiency, and even your ability to pass an emissions test. Here are six common symptoms that may indicate your catalytic converter is going bad: 

 Check Engine Light (CEL)

Because of its importance in the exhaust system, a failing catalytic converter will often trigger the Check Engine Light. Most modern vehicles have multiple trouble codes (DTCs) directly tied to CAT efficiency. If you see the CEL flash shortly after driving, it’s time to get a diagnostic scan. 

Engine Hesitation During Acceleration

A clogged or damaged catalytic converter restricts the flow of exhaust gases, creating backpressure that affects engine performance. This is often felt as hesitation or sluggishness when you try to accelerate, especially during highway merging or climbing hills. 

 Engine Misfires

When the converter can’t handle the exhaust flow, it can cause misfires—where one or more cylinders fail to fire properly. Misfires not only reduce power but can also lead to further damage to the ignition and exhaust systems. 

Increased Emissions

A worn-out or inefficient catalytic converter won’t properly convert harmful gases like hydrocarbons, carbon monoxide, and nitrogen oxides, resulting in higher emissions. This can cause your vehicle to fail a smog or emissions test, especially in states with strict environmental regulations. 

Possible Engine Overheating

In extreme cases, a severely clogged catalytic converter can cause the exhaust system to overheat. This buildup of pressure and heat may lead to the converter glowing red hot—and could even damage nearby components. If ignored, it could result in engine overheating or failure. 

Strong Smell from Exhaust (Gas or Rotten Eggs)

If unburned fuel is reaching the exhaust due to poor combustion, you may notice a strong gasoline smell. As the catalytic converter degrades, it can also emit a rotten egg or sulfur-like odor—a sign that it’s failing to properly burn off hydrocarbon particles. 

Need a Diagnosis? Nav Auto1 Can Help 

If you’re experiencing any of these symptoms, don’t wait—ignoring catalytic converter issues can lead to costly repairs and poor vehicle performance. At Nav Auto1, our ASE-certified technicians can diagnose your emissions system using state-of-the-art tools and provide the best solution, whether it’s cleaning, repair, or full replacement. 

Call today or schedule your inspection online. We’ll keep your engine running clean and compliant. 

CALL US

Ph: (303) 915-0191

EMAIL US

Service@navauto1.com

BUSINESS HOURS

Mon-Fri 8:00 AM - 5:30 PM

LOCATION

221 East 56th Ave
Denver, CO 80216
Ph: (303) 915-0191

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